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Causes of diesel engine ramming

  • Categories:Technology
  • Author:新盛安动力
  • Origin:
  • Time of issue:2019-04-26
  • Views:596

(Summary description)The piston pin is broken. The piston pin has insufficient strength or cracks; the gap between the piston pin and the piston and the connecting rod bushing is too large, resulting in greater impact;

Causes of diesel engine ramming

(Summary description)The piston pin is broken. The piston pin has insufficient strength or cracks; the gap between the piston pin and the piston and the connecting rod bushing is too large, resulting in greater impact;

  • Categories:Technology
  • Author:新盛安动力
  • Origin:
  • Time of issue:2019-04-26
  • Views:596
Information
1. The piston pin is broken. The piston pin has insufficient strength or cracks; the gap between the piston pin and the piston and the connecting rod bushing is too large, resulting in greater impact; the center line of the piston pin hole is skewed and not perpendicular to the center line of the piston ; Missing installation of the piston pin snap ring or snap ring groove is worn, the piston pin leaps out, etc., will cause the piston pin to break.
2. The connecting rod splits or breaks due to the speed of the car, the connecting rod is overloaded or the connecting rod is bent or twisted, there are blisters, etc., which cause the connecting rod to split or break.
3. If the connecting rod bolt is broken, the torsion moment of the connecting rod bolt is too large, and the bolt is stretched and deformed; the torsion moment is too small, and the bearing gap becomes larger, resulting in impact load; the material of the connecting rod bolt is not good or the material of the connecting rod is reversed, slippery, and the carrying capacity is poor. Waiting to cause the connecting rod bolt to break.
4. When the valve falls into the cylinder, the valve stem breaks; the valve lock flap falls off, and the circlip loses its effect; the valve spring breaks and the valve falls into the cylinder.

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5. Cylinder liner shoulder is broken. The rounded corner of the cylinder liner shoulder and the cylinder body is too small or there is no rounded corner. Under the action of the alternating load of the engine, the stress concentrates at this place and breaks; because the water blocking ring is not suitable, install When the cylinder liner needs to be beaten hard, the uneven force causes cracks in the weakened cylinder liner; due to various reasons, the cylinder liner tilts after installation, and the cylinder liner swings slightly in the longitudinal direction under the pressure of the piston side. The sleeve is broken.
6. Piston pin hole is broken. The gap between the piston and the cylinder liner is too small, and the piston is broken after sticking to the cylinder; the gap between the piston and the cylinder liner is too large, and the piston swings in the cylinder liner and is broken; the connecting rod is bent and twisted, causing the piston to suffer Large additional stress; excessive tightness of the piston and piston pin or improper assembly method, causing deformation or cracking of the piston; bad piston material, etc., causing the piston pin hole to break
7. Improper operation of stalling, starting or working, often banging the throttle, causing the speed to suddenly increase and decrease frequently, and the relevant parts are subjected to impact loads several times larger than that during normal operation, and fatigue damage causes the cylinder to be rammed.
8. Broken camshaft, runaway and forced start of the whole machine after a certain cylinder burns tiles, etc., it is also easy to cause cylinder ramming accidents.

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2021-12

Reasons and solution of generator

Time of issue: : 2021-12--07
The generator is difficult to start. There are dozens of reasons for generator start failure. The following will introduce the reasons that cause the generator to be unable to start or difficult to start。 White smoke from the exhaust pipe when starting Analysis of causes (1)Problems with the ventilation system,wrong valve clearance, valve seal deterioration, the air filter is seriously blocked, forget to pull the decompression handle back (2)Problems with oil supply system, poor diesel quality, water in diesel tank; air in oil road, low pressure oil road blocked, inlet throttle filter blocked, too dirty filter element, tank cover vent blocked, resulting in insufficient oil supply; oil supply time is early or too late. (3)Problems with engine body: cylinder head crack, cylinder pad is installed or burned at the end, causing water directly into the cylinder, such as cylinder, piston and piston ring gap, serious wear or stuck,  engine starting device, such as low starting speed,low temperature or low engine temperature ,especially in winter. 2. Find and troubleshoot Generally, first check whether there is air or blockage in the low-pressure oil circuit, check the fuel delivery pump, and then check the high-pressure oil circuit and fuel injection pump. If there is no problem with the above inspection results, then check the fuel injector, ventilation system, crank and connecting rod mechanism, and engine block in turn. Wait. (1)If it is in winter or the starting temperature is particularly low, you can try to heat water into the water tank, or drain the oil from the oil pan, and then pour it back after heating. (2)If it is difficult to start. First, check whether the air filter, fuel filter, and diesel filter are too dirty, and then check the matching clearances, such as the clearances of cylinders, pistons and piston rings, and valve clearances, and then check the fuel injectors and fuel injection pumps. 3.Black smoke rises from the exhaust pipe when startup When the fuel and air mixture burns incompletely and the diesel fuel in the mixture is too rich, the unburned mixture is discharged as black smoke.  analysis of causes Problems with the ventilation system: the air filter is blocked, which reduces the air entering the cylinder, and the mixed gas is thick; the valve gap is incorrect, resulting in insufficient intake and unclean exhaust,insufficient spring force of the valve spring or spring break, causing the valve to lea,There is carbon deposit and ablation between the valve and the valve seat, causing the valve to leak. Problems with the fuel supply system: one or more fuel injectors have serious carbon deposits, and the needle valves of the fuel injectors are stuck, resulting in oil dripping or poor atomization quality,insufficient fuel injection pressure, poor diesel atomization quality, and fuel supply ahead of schedule The angle is wrong,the fuel injection pump sprays too much, the quality of diesel is not good. The crank connecting rod mechanism has problems: if the clearance between the cylinder, the piston and the piston ring is too large or the wear is serious, the cylinder pressure is insufficient, and the combustion is incomplete. Find and troubleshoot  The fault can be solved by referring to the above method of finding and excluding white smoke.Special attention should be paid to the cylinder-by-cylinder inspection method. Smokeless exhaust pipe when starting analysis of causes Problems with the oil supply system: the oil road is blocked, the oil transmission pump is not working normally, and the oil injection pump is not working normally. 6.Find and troubleshoot (1)If the diesel engine start speed is normal but not fire, or the exhaust pipe is smoke-free, it is a failure of the engine oil supply system.Generally, first check whether the oil road is blocked, check the specific method of the oil road blockage, see the above. (2)If there is occasional intermittent smoke coming out when starting, it means that some cylinders have diesel oil in, and some do not. In this case, the "cut-off method" can be used, that is, to stop the fuel supply of each cylinder and find out that it is not working. Of the cylinder.
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